[sdiy] PC board from artwork?

Tim Ressel timr at circuitabbey.com
Fri Oct 21 10:58:22 CEST 2016


To each their own. I have observed a thing about pcb layout: everyone 
has a method/cad package they really like, and another they really hate. 
I like Eagle and hate, um, can't remember its name.  I have seen folks 
use MS Paint to do layouts. Shucks, when I started they were still doing 
layups with acetates and colored tape. You find a tool you can afford 
and can get along with, and go for it. I use Visio for front panel 
mockups. How weird is that?

--tr



On 10/20/2016 4:01 PM, Tom Wiltshire wrote:
> David,
>
> It's truly remarkable that you put up with such a hideously involved 
> method. I mean, I know how these things evolve, so I completely 
> understand how you got there, but if you stand back and look at what 
> you're doing, given the software that's available, it doesn't make any 
> sense. At the time, you used the tool you had. Then you used the tool 
> you'd used before, and developed it. Before you know it, you're doing 
> full-scale layouts in a tool designed for something completely 
> different, with none of the benefits of a tool designed for the job.
>
> Honestly, try one of the options that have been mentioned. I'd put in 
> a shout in for RS' Designspark too, although maybe they don't have 
> such a presence on your side of the pond. I don't use it (I'm on 
> DipTrace which has already been mentioned, and which I'd also 
> recommend) but I've heard lots of good things from people who do.
>
> Regards,
> Tom
>
>
> On 20 Oct 2016, at 04:40, David G Dixon <dixon at mail.ubc.ca 
> <mailto:dixon at mail.ubc.ca>> wrote:
>
>> Hi Quincas,
>> I have made a bunch of little graphics in Excel, using just 
>> rectangles, lines of various colours, etc, which represent chips, 
>> resistors, caps, diodes, etc, with their leads and pins.  The first 
>> thing I do is set the grid to 16 x 16 pixels so that the spreadsheet 
>> cells are all little squares.  Each square represents 0.1".  Then I 
>> select "Snap to Grid" in the Drawing menu so that when I move the 
>> parts around they snap to the 0.1" grid.  Then I just do the layout 
>> by pure blunt force by carefully working through the schematic.
>> The layouts are facilitated by sticking to a certain basic plan.  The 
>> power rails go down the middle of the board from left to right, and 
>> all the chips straddle these rails.  Hence, the first row of pads 
>> next to the rails accommodate the chip pins.  The next rows of pads 
>> are for things that connect between adjacent chip pins, like small 
>> stability caps in opamp feedback loops.  The next pads are for 
>> components connecting out from the chips, such as resistors and 
>> diodes.  These are all 0.4" long, and thereby straddle 
>> three potential rows of traces and/or pads. I call this three-lane 
>> conduit the "boulevard" and it is through here that I route signals 
>> around the board.  Beyond that is a row of pads for the other end of 
>> all the resistors and diodes, and then a row of pads for off-board 
>> connectors, and finally a ground trace which typically encircles the 
>> entire board.  The boards are arranged symmetrically around the 
>> rails.  This means that all of my analog boards are either 2.1" wide, 
>> or 4.0" wide for "double-wide" boards (which share a ground trace 
>> down the middle between the two halves).
>> Once I've got the layout done, connecting all the parts with 
>> different coloured traces (lines with ball ends in Excel), and the 
>> layout is reviewed and error-free, then I copy this layout to make 
>> several different graphics.  One is "parts-only", one is 
>> "traces-only", and one is "pads only".  The "traces-only" graphic is 
>> made up of all the traces in the layout, and is made up of several 
>> layers of lines.  All traces are made up of three layers of lines, 
>> with ball ends of various sizes to make up pads, and smaller lines 
>> with small ball-ends on every line to give rounded corners.  Finally, 
>> all power and ground traces are copied and made wider than other 
>> traces.  These are all consolidated into a single graphic.  
>> The "pads-only" graphic is made up of small circles combined with 
>> larger invisible squares to force them to align on the grid.  
>> These small circles sit over the ball ends of the traces, and exist 
>> to provide small drill-guide holes for the pads for easy drilling.
>> Finally, the pads and traces are turned black and combined to make 
>> the transfer graphic.  This is what is printed and transferred onto 
>> the PCB.  Finally finally, the transfer graphic is covered with a 
>> semi-transparent white rectangle, and then the "parts-only" graphic 
>> is superimposed on this, and that makes the "build pic" which is 
>> actually what the completed board will look like.  I use this 
>> graphic when I'm stuffing the board.
>> Sorry, that was long, and probably hard to follow.  I'll just email 
>> you an example so you can see for yourself.
>> Dave
>>
>>     ------------------------------------------------------------------------
>>     *From:* Quincas Moreira [mailto:quincas at gmail.com
>>     <http://gmail.com>]
>>     *Sent:* Wednesday, October 19, 2016 7:45 PM
>>     *To:* David G Dixon
>>     *Cc:* KA4HJH; sdiy
>>     *Subject:* Re: [sdiy] PC board from artwork?
>>
>>     David, could you describe how you lay out PCBs in Excel? very
>>     curious :)
>>
>>
>>
>>     On Wed, Oct 19, 2016 at 7:36 PM, David G Dixon <dixon at mail.ubc.ca
>>     <mailto:dixon at mail.ubc.ca>> wrote:
>>
>>         Hi Terry,
>>
>>         I can rework the layout to accommodate more typical quad
>>         opamps such as
>>         TL074.  This is actually very easy for me to do.  I do it in
>>         Excel.  With
>>         the graphic and the schematic from the article, I can
>>         reproduce the layout
>>         in Excel very quickly and then manipulate the layout to
>>         change the opamp
>>         pinouts.  No problem.
>>
>>         I could also add some sine shapers if required.  I have a
>>         nice design for
>>         sine shapers which I could basically drop onto the board.  It
>>         would get a
>>         tiny bit bigger, though.
>>
>>         > -----Original Message-----
>>         > From: Synth-diy [mailto:synth-diy-bounces at dropmix.xs4all.nl
>>         <mailto:synth-diy-bounces at dropmix.xs4all.nl>]
>>         > On Behalf Of KA4HJH
>>         > Sent: Wednesday, October 19, 2016 4:44 PM
>>         > To: sdiy
>>         > Subject: Re: [sdiy] PC board from artwork?
>>         >
>>         >
>>         > > On Oct 19, 2016, at 5:57 PM, Byron G. Jacquot
>>         > <thescum at surfree.com <mailto:thescum at surfree.com>> wrote:
>>         > >
>>         > > I'd be happy to redraw it in Eagle, and generate Gerbers,
>>         > if it comes to that.  It'd be a quick hour or so.  You'd
>>         > still have to find somewhere to fab 'em - I typically use
>>         > OSHPark or Advanced Circuits.
>>         > >
>>         > > It's worth noting that the original design uses 4136's, but
>>         > might be more useful if they were swapped to the more common
>>         > quad op-amp package.
>>         >
>>         > That was one of the main changes I would make if, in my dream
>>         > world, I could actually redo the whole thing. Fortunately I
>>         > have lots of 4136s.
>>         >
>>         > The other thing is that it might be interesting to put sine
>>         > shapers on the oscillators that form the Lissajous baseline.
>>         > I don't know how it would look with an ellipse instead of a
>>         rhomboid.
>>         >
>>         >
>>         > > On Oct 19, 2016, at 5:40 PM, David G Dixon
>>         > <dixon at mail.ubc.ca <mailto:dixon at mail.ubc.ca>> wrote:
>>         > >
>>         > > I would be happy to make one for you, Terry.  I make my own
>>         > boards all
>>         > > the time, and sell quite a few of them to other hobbyists.
>>         > >
>>         > > I have one or two questions about the layout graphic, but
>>         > we can deal
>>         > > with that if you decide you want me to do it.
>>         >
>>         > This list is getting more helpful all the time. I need to get
>>         > past Halloween before doing anything but after that...
>>         >
>>         >
>>         > > On Oct 19, 2016, at 5:54 PM, Dave Manley
>>         <dlmanley at sonic.net <mailto:dlmanley at sonic.net>> wrote:
>>         > >
>>         > > Egads, I remember reading that article in my high school
>>         > library when it was first published.
>>         > >
>>         > > ObSdiyContent:  it must have been about the same time
>>         > PAiA's 2700 was in Radio-Electronics...
>>         >
>>         > Yep, I was a subscriber when I was in high school. I really
>>         > wanted to build one. It only took me a couple of decades to
>>         > get around to it.
>>         >
>>         > The dog-eared magazine is in the next room right now. The pdf
>>         > article on my blog is a recreation of the original, OCRed and
>>         > reset in the original typeface.
>>         >
>>         >
>>         > Terry Bowman, KA4HJH
>>         > "The Mac Doctor"
>>         >
>>         > _______________________________________________
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>>
>>
>>
>>     -- 
>>     Quincas Moreira
>>     Test Pilot at VBrazil Modular
>>
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-- 
--Tim Ressel
Circuit Abbey
timr at circuitabbey.com

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