[sdiy] PCB layout mistake = Aaron curls up in a ball in the corner and cries
Aaron Lanterman
lanterma at ece.gatech.edu
Sat Jun 20 18:12:02 CEST 2009
Feeling overly confident from the success of my Music Easel LPG layout
(youtube video to come when I get around to it), I was really excited
when five new boards (preamp & env det, pulser, envelope generator,
timbre circuit, and balanced modulator) came from PCBCART last week,
and I happily built, built, and built. I need to order a few strange
resistor values and various pots, but I'm close to being able to start
testing everything.
Then, while viewing the schematic of the timber generator, I realized
to my horror that I had the +/- on four op amps switched. The feedback
was going the wrong direction. How could I have not seen that before
in all the time I've spent staring at the schematic? Hmm, I'll need 8
jumper wires to fix that. Bad, but still doable.
Then I reviewed the others. The pulser, envelope generator, and preamp
& envelope detector have op amp inputs OK. But on the balanced mod -
oh hell, I screwed up the inputs of 11 of the 12 op amps. Aaack, that
would require 22 jumper wires! *hits head repeatedly into wall*
What makes it worse is I have a vague recollection of actually
switching the op amps from the correct way to the wrong way at some
point in a severe brain fart moment.
AAAAAAAAAAAAAAAAARG!
That's a couple hundred down the drain.
I figured it out before I started testing, but I still have most of
the parts in. My plan is to solder in the vactrols with only a few
leads in, so I can clip them back out and reuse them (I can't imaging
committing 7 expensive vactrols to a board that requires 22 jumper
wires, which I can't imaging are very stable).
But I do want to try to test everything, so that when I fix the op
amps I can fix other mistakes I find to.
So what's the best approach to actually getting a prototype running?
1) I was thinking of dremelling the traces, but then I thought a
quicker solution would be to just clip the input leads on the ICs
where the ICs meet the board.
2) If I take approach 1, is there a "best practices" for soldering
jumper wires on top of ICs? I imaging it will be hard to make a stable
connection
3) Instead of 1 and 2, maybe I should unsolder the op amps (I
generally solder chips straight into the board without sockets, unless
it's a particularly expensive chip to replace, or failure prone like
CMOS), put in sockets, and build some "pin switchers?"
- Aaron
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