[sdiy] Cut Aluminum

[Bruce]

On 2007-07-10 23:27 -0500, Scott wrote:

> Does anyone cut their own aluminum panels?


Well - I don't think I will do this anymore.... and I can't say I recommend
this method highly, but
A friend of mine (a former metal shop teacher) told me to get a good carbide
blade for my tablesaw and just take my time.

I cut 50 panels from 1/8 inch aluminum this way.
I was scared stiff the whole time even with every bit of protective wear I
could find.
The cuts needed to be dressed with a file and sandpaper..but it works.

The last 10 panels or so I began to 'score' the metal nearly through with
the saw and then break them apart.  It wasn't as clean, but was MUCH safer.

Be really really careful if you even think about doing this.

Bruce